PROGRAM GRAVEL (* Gravel measurement and loading system *)
VAR_INPUT
OFF_PB : BOOL ;
ON_PB : BOOL ;
FILL_PB : BOOL ;
SIREN_ACK : BOOL ;
LOAD_PB : BOOL ; (* Load truck from bin *)
JOG_PB : BOOL ;
LAMP_TEST : BOOL ;
TRUCK_ON_RAMP : BOOL ; (* Optical sensor *)
SILO_EMPTY_LS : BOOL ;
BIN_EMPTY_LS : BOOL ;
SETPOINT : BYTE ; (* 2-digit BCD *)
END_VAR
VAR_OUTPUT
CONTROL_LAMP : BOOL ;
TRUCK_LAMP : BOOL ;
SILO_EMPTY_LAMP : BOOL ;
CONVEYOR_LAMP : BOOL ;
CONVEYOR_MOTOR : BOOL ;
SILO_VALVE : BOOL ;
BIN_VALVE : BOOL ;
SIREN : BOOL ;
BIN_LEVEL : BYTE ;
END_VAR
VAR
BLINK_TIME : TIME; (* BLINK ON/OFF time *)
PULSE_TIME : TIME; (* LEVEL_CTR increment interval *)
RUNOUT_TIME: TIME; (* Conveyor running time after loading *)
RUN_IN_TIME: TIME; (* Conveyor running time before loading *)
SILENT_TIME: TIME; (* Siren silent time after SIREN_ACK *)
OK_TO_RUN : BOOL; (* 1 = Conveyor is allowed to run *)
(* Function Blocks *)
BLINK: TON; (* Blinker OFF period timer / ON output *)
BLANK: TON; (* Blinker ON period timer / blanking pulse *)
PULSE: TON; (* LEVEL_CTR pulse interval timer *)
SIREN_FF: RS;
SILENCE_TMR: TP; (* Siren silent period timer *)
END_VAR
VAR RETAIN LEVEL_CTR : CTU ; END_VAR
(* Program body *)
(* Major operating states *)
INITIAL_STEP START : END_STEP
TRANSITION FROM START TO FILL_BIN
:= FILL_PB & CONTROL.X ; END_TRANSITION
STEP FILL_BIN: SILO_VALVE(N); END_STEP
TRANSITION FROM FILL_BIN TO START
:= NOT FILL_PB OR NOT CONTROL.X ; END_TRANSITION
TRANSITION FROM FILL_BIN TO LOAD_WAIT := LEVEL_CTR.Q ;
END_TRANSITION
STEP LOAD_WAIT : END_STEP
TRANSITION FROM LOAD_WAIT TO RUN_IN
:= LOAD_PB & OK_TO_RUN ; END_TRANSITION
STEP RUN_IN : END_STEP
TRANSITION FROM RUN_IN TO LOAD_WAIT := NOT OK_TO_RUN ;
END_TRANSITION
TRANSITION FROM RUN_IN TO DUMP_BIN
:= RUN_IN.T > RUN_IN_TIME;
END_TRANSITION
STEP DUMP_BIN: BIN_VALVE(N); END_STEP
TRANSITION FROM DUMP_BIN TO LOAD_WAIT := NOT OK_TO_RUN ;
END_TRANSITION
TRANSITION FROM DUMP_BIN TO RUNOUT := BIN_EMPTY_LS ;
END_TRANSITION
STEP RUNOUT : END_STEP
TRANSITION FROM RUNOUT TO LOAD_WAIT := NOT OK_TO_RUN ;
END_TRANSITION
TRANSITION FROM RUNOUT TO START
:= RUNOUT.T >= RUNOUT_TIME ; END_TRANSITION
(* Control state sequencing *)
INITIAL_STEP CONTROL_OFF: END_STEP
TRANSITION FROM CONTROL_OFF TO CONTROL
:= ON_PB & NOT OFF_PB ; END_TRANSITION
STEP CONTROL: CONTROL_ACTION(N); END_STEP
ACTION CONTROL_ACTION:
BLINK(EN:=CONTROL.X & NOT BLANK.Q, PT := BLINK_TIME) ;
BLANK(EN:=BLINK.Q, PT := BLINK_TIME) ;
OK_TO_RUN := CONTROL.X & TRUCK_ON_RAMP ;
CONVEYOR_MOTOR :=
OK_TO_RUN & OR(JOG_PB, RUN_IN.X, DUMP_BIN.X, RUNOUT.X);
END_ACTION
TRANSITION FROM CONTROL TO CONTROL_OFF := OFF_PB ;
END_TRANSITION
(* Monitor Logic *)
INITIAL_STEP MONITOR: MONITOR_ACTION(N); END_STEP
ACTION MONITOR_ACTION:
CONVEYOR_LAMP := CONVEYOR_MOTOR & BLINK.Q ;
CONTROL_LAMP := CONTROL.X OR LAMP_TEST ;
TRUCK_LAMP := TRUCK_ON_RAMP OR LAMP_TEST ;
SILO_EMPTY_LAMP := BLINK.Q & SILO_EMPTY_LS OR LAMP_TEST ;
SILENCE_TMR(IN:=SIREN_ACK, PT:=SILENT_TIME) ;
SIREN_FF(S:=SILO_EMPTY_LS, R1:=SILENCE_TMR.Q) ;
SIREN := SIREN_FF.Q1 ;
PULSE(IN:=FILL_BIN.X & NOT PULSE.Q, PT:=PULSE_TIME) ;
LEVEL_CTR(R := BIN_EMPTY_LS, CU := PULSE.Q,
PV := BCD_TO_INT(SETPOINT)) ;
BIN_LEVEL := INT_TO_BCD(LEVEL_CTR.CV) ;
END_ACTION
END_PROGRAM
CONFIGURATION GRAVEL_CONTROL
RESOURCE PROC1 ON PROC_TYPE_Y
PROGRAM G : GRAVEL
(* Inputs *)
(OFF_PB := %I0.0 ,
ON_PB := %I0.1 ,
FILL_PB := %I0.2 ,
SIREN_ACK := %I0.3 ,
LOAD_PB := %I0.4 ,
JOG_PB := %I0.5 ,
LAMP_TEST := %I0.7 ,
TRUCK_ON_RAMP := %I1.4 ,
SILO_EMPTY_LS := %I1.5 ,
BIN_EMPTY_LS := %I1.6 ,
SETPOINT := %IB2 ,
(* Outputs *)
CONTROL_LAMP => %Q4.0,
TRUCK_LAMP => %Q4.2,
SILO_EMPTY_LAMP => %Q4.3,
CONVEYOR_LAMP => %Q5.3,
CONVEYOR_MOTOR => %Q5.4,
SILO_VALVE => %Q5.5,
BIN_VALVE => %Q5.6,
SIREN => %Q5.7,
BIN_LEVEL => %B6) ;
END_RESOURCE
END_CONFIGURATION